Hi everyone,
I'm a master's student in Chemical Engineering, and I'm trying to repair a malfunctioning CorrTest CS100 potentiostat, which is used for electrochemical measurements such as CV, EIS, and OCP.
Unfortunately, our laboratory has a limited budget, so I'm attempting to troubleshoot the instrument myself.
I have some basic knowledge of electronics, but I'm still a beginner when it comes to PCB-level troubleshooting. I'd really appreciate any advice.
1. Problem
Initially, the instrument exhibited severe noise during measurements.
While troubleshooting, I disconnected and reconnected the electrode cable, possibly while the instrument was powered on.
Since then:
The OCP reading has been stuck at approximately −2.0 to −2.4V.
The same issue occurs with a dummy cell connected (OCP ≈ −2.3965V).
The measured current remains almost constant at approximately 7.38µA during CV measurements.
Normal CV and EIS measurements are no longer possible.
When I pressed the circular 6-pin connector, the OCP reading changed significantly from approximately −2V to −6V.
2. What I've Checked
I opened the instrument and inspected the PCB.
Using a digital multimeter, I checked continuity between the six connector contacts and their corresponding PCB solder joints. I couldn't find any obvious open circuits.
However, I noticed some residue or contamination around the connector solder joints. I'm not sure whether this is normal flux residue or a possible cause of the malfunction.
I also checked several capacitors and resistors using the multimeter, but I haven't been able to identify any defective components.
Unfortunately, I don't have a schematic or service manual for this PCB.
3. Questions
Based on these symptoms, where should I start troubleshooting? Would you suspect the connector, input protection circuit, operational amplifiers, or ADC?
Could disconnecting and reconnecting the electrode cable while powered on have damaged the high-impedance reference electrode input?
Since pressing the connector significantly changes the OCP reading, could this indicate a cracked solder joint or poor electrical contact, even though continuity appears normal?
Is it safe to measure voltages on the PCB while the instrument is powered on? How can I identify appropriate test points and the correct ground reference without a schematic?
Are there any recommended methods for systematically tracing the signal path and identifying faulty components using only a multimeter?
I can provide detailed PCB photographs, connector close-ups, and measurement screenshots.
I'm particularly interested in learning how to diagnose the problem step by step rather than randomly replacing components.
Any advice or suggestions would be greatly appreciated.
Thank you for your help!