Hi all. I’m a product designer from Italy. My first portable espresso machine was my university thesis: Open Sorso, 3D-printed with a manual syringe pump. It’s shared under CC BY-NC-SA. This is the second prototype, Briù. It’s still a rough prototype, and I’d love feedback from people who build things.
The build
Shell: 3D-printed in PETG
Power: 3S 18650 pack with a BMS
Brain: an ESP32-S3, with an MP1584 buck converter giving 5 V to the logic and the LEDs
Heater and pump: switched by MOSFET modules. The heater is ON/OFF, the 12 V pump runs on PWM, and an NTC reads the temperature.
Interface: one button and 3 WS2812B LEDs. Double click to heat, long press to brew.
Coffee: ESE pods. It heats 35–40 ml to 85–90 °C in about 7 minutes (I measured with a thermometer and a stopwatch).
A friend handled the electronics. I did the design and the printed parts.
What I learned the hard way
PETG vs heat. I took it out on a boat. In direct sun, the shell near the heater partly deformed inward.
Tank fitting. I made a barb from a PP medical syringe and glued it into a ~1.5 mm hole with silicone. In a cold test it came off. My backup plan is a brass barb.
Printed channels have a downside. The water path from the pump to the pod is printed into one part, so there’s nowhere to fit a pressure gauge. Pressure is unmeasured, and the coffee is good but has no crema.
Standby drain. When it sits unused, the battery is flat in 2–3 days. The current wiring wasn’t designed for low power.
Next step: a custom PCB with proper MOSFETs, a thermal fuse that works independently of the firmware, and USB-C PD charging for the 3S pack.
What I’d love your input on
Materials near the heater: what would you print parts near a hot boiler in? ASA, PC, PP, or would you design them out of the print entirely?
Water fittings in printed parts: what has worked reliably for you? Brass heat-set barbs, threaded inserts, something else?
Testing points: how would you design in a test point for a pressure gauge without adding a leak point?
If it were released one day: what would you actually want, and in what form? STEP files, STLs, firmware, a PCB, a BOM, a kit?
It’s not for sale and the files for this version aren’t released yet. Happy to share more photos and details in the comments.
You can follow the project on insta (sorso.of.coffee) or www.sorsoofcoffee.it